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Global High-Purity Sodium Caprylate (CAS 1984-06-1) Supply Chain Engineering, cGMP Industrial Manufacturing & Biological Stabilization Solutions
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1. Executive Summary & Chemical Blueprint: Sodium Octanoate (CAS 1984-06-1)

Sodium octanoate powder, also systematically designated as Sodium Caprylate (CAS Number: 1984-06-1; EC Number: 217-850-5), is the sodium salt of the medium-chain saturated aliphatic C8 fatty acid (caprylic acid). Characterized by its distinct amphiphilic structure—comprising an 8-carbon hydrophobic aliphatic chain coupled with a highly polar hydrophilic sodium carboxylate headgroup—sodium octanoate serves as an irreplaceable functional agent across biopharmaceutical processing, diagnostic formulation, personal care science, and high-end industrial synthesis.

In biopharmaceutical applications, Sodium Octanoate acts as an essential specific thermal stabilizer and lipophilic protectant for Human Serum Albumin (HSA) and plasma-derived immunoglobulins during heat-treatment pasteurization cycles (e.g., 60°C for 10 hours) designed for viral inactivation. Its high binding affinity to hydrophobic pockets in plasma proteins prevents denaturation, aggregation, and structural unfolding without altering biological efficacy.

Parameter / Specification Item Pharma Grade / Bioprocess Standard Industrial / Fine Chemical Standard Testing Methodology
Chemical Name Sodium Octanoate / Sodium Caprylate (C8H15NaO2) IUPAC Nomenclature
CAS Registry Number 1984-06-1 CAS Index
Appearance White to off-white crystalline powder White fine powder or granules Visual Inspection
Assay (Dry Basis) ≥ 99.5% ≥ 98.5% Potentiometric Titration / HPLC
Bacterial Endotoxins < 0.10 EU/mg (Ultra-low Endotoxin) N/A LAL Kinetic Chromogenic Test
Heavy Metals (as Pb) ≤ 5 ppm ≤ 10 ppm ICP-MS / AAS
Loss on Drying (105°C) ≤ 0.5% ≤ 1.0% Thermogravimetric Analysis
pH (5% Aqueous Solution) 8.0 – 10.5 7.5 – 11.0 pH Glass Electrode
Solubility in H2O Freely soluble (>100 g/L at 20°C) Soluble Gravimetric Method

2. China Factory 4.0: Supply Chain Resilience & Manufacturing Infrastructure

At JIMPOCHEM CO., LTD (established in 2010 in the Chemical Industry Park of Jinan City, Shandong Province), our manufacturing framework represents the pinnacle of modern fine chemical synthesis. Spanning over 500 acres, our smart facility operates under strict cGMP and ISO 9001/14001/45001 management regimes, delivering unmatched scalability, continuous process control, and batch-to-batch consistency.

Automated Synthesis Routes

Our primary production line utilizes high-purity natural caprylic acid neutralization with ultra-pure sodium hydroxide in closed-loop stainless steel reactors (316L). Real-time Distributed Control Systems (DCS) monitor reaction temperature, stoichiometric molar balances, and crystallization rates to eliminate residual unreacted fatty acids and ensure near-100% purity.

Ultra-Filtration & Depyrogenation

For biopharmaceutical grades, solutions undergo multi-stage ceramic ultra-filtration and carbon-bed depyrogenation to remove particulate matter, trace organic impurities, and pyrogens. Crystallization occurs in positive-pressure Class 100,000 cleanroom environments to guarantee compliance with parenteral injection standards.

Intelligent Micronization & Granulation

To meet diverse customer processing requirements, JIMPOCHEM offers tailored particle-size distribution (PSD). Utilizing fluid-bed jet milling and modern granulators, we produce both high-flow non-dusting granules and fine powder (80-200 mesh) with rapid dissolution kinetic profiles.

JIMPOCHEM Global Enterprise Metrics

16+
Years Industry Expertise
500+
Acres Industrial Park Base
200+
Global Export Markets
5000+
International Enterprise Clients

3. Macro Industry Solutions & Multi-Sector Application Matrix

Sodium octanoate powder is more than a simple chemical salt; it is a critical functional enabler in multiple high-tech industries. The following matrix details how global procurement managers and process chemical engineers leverage sodium caprylate across diverse industrial sectors.

Biopharmaceuticals & Plasma Fractionation

Pasteurization Stabilization: During the Cohn fractionation process, Human Serum Albumin (HSA) must be pasteurized at 60°C for 10 hours to deactivate blood-borne pathogens (HIV, HBV, HCV). Adding pharmaceutical-grade sodium octanoate (CAS 1984-06-1) at controlled concentrations (typically 0.08 to 0.16 mmol/g albumin) protects the tertiary protein conformation against heat denaturation.

Enzyme & Protein Preservation: Serves as a stabilization reagent in recombinant protein isolation, antibody-drug conjugate (ADC) processing, and diagnostic enzyme liquid formulations.

Cell Culture Media & Biotechnology

Lipid Nutrient Supplement: Mammalian cell lines (CHO, HEK293, Vero) utilized in biomanufacturing require bio-available fatty acids for cell membrane synthesis. Sodium octanoate acts as a water-soluble C8 lipid donor in serum-free and chemically defined cell culture media, optimizing cell viability and monoclonal antibody yield.

Cosmetics & Personal Care Formulations

Co-Surfactant & Antimicrobial Booster: In green cosmetic engineering, sodium caprylate exhibits inherent broad-spectrum antimicrobial booster activity against Gram-positive/Gram-negative bacteria and fungi. It enhances preservative efficacy, acts as a mild surfactant, and improves skin feel in cleansers, creams, and lotions.

Specialty Industrial Chemistry & Catalysis

Phase Transfer Catalyst & Flotation Reagent: Serves as an efficient phase transfer catalyst in organic synthesis, metal extraction, electroplating formulations, and specialized mineral flotation processes where precise lipophilic balance is required.

4. Technical Roadmap & Future Innovation Outlook

The global market demand for high-purity C8 salts is experiencing structural growth, driven by advances in mRNA vaccine storage buffers, continuous bioprocessing, and eco-friendly chemical manufacturing. JIMPOCHEM’s R&D division is executing a multi-phase innovation roadmap designed to deliver unprecedented value to global buyers:

Phase 1: Ultra-Low Endotoxin (<0.01 EU/mg)

Developing next-generation sub-nanofiltration technology to reduce endotoxin levels below 0.01 EU/mg, tailored specifically for advanced cell and gene therapy (CGT) culture media and parenteral formulations.

Phase 2: Bio-Based Carbon Circularity

Transitioning raw material procurement toward 100% RSPO-certified bio-based caprylic acid sources, coupled with solar-powered continuous crystallization loop systems to achieve net-zero carbon chemical synthesis.

Phase 3: High-Flow Spray-Dried Granules

Engineering spherical micro-granules with optimized angle of repose (<30°) to facilitate automated bulk powder feeding systems in modern automated pharma production lines.

5. Global Enterprise Procurement & Supply Chain Resilience

Procuring chemical raw materials globally requires guaranteed stability, cost optimization, and transparent risk mitigation. As a designated chemical service provider for Fortune 500 enterprises, JIMPOCHEM provides structural procurement security through:

Flexible Packaging & Bulk Logistics

We offer standard 25 kg fiber drums with double PE liners, 500 kg jumbo bags, and custom nitrogen-purged vacuum packaging for moisture-sensitive shipments. Our strategic location near Qingdao Port ensures seamless sea freight, air express (DHL/FedEx sample dispatch within 24 hours), and door-to-door DDP logistics.

Buffer Stock & Long-Term Price Contracts

To hedge against raw material price volatility, JIMPOCHEM supports global strategic partners with 3-to-12-month fixed-price supply agreements and dedicated safety stock buffering in regional warehouses across Europe and North America.

6. Localization Support, Quality Control & Regulatory Assurance

Navigating complex international chemical regulations demands complete compliance documentation. JIMPOCHEM’s regulatory affairs team provides complete regulatory validation dossiers to streamline client audit and approval processes.

REACH & TSCA

Full EU-REACH registration, UK-REACH compliance, and US EPA TSCA inventory listing for seamless import clearance.

cGMP & DMF

Comprehensive Drug Master File (DMF) documentation, cGMP validation packages, and change-control notification protocols.

Halal & Kosher

Certified 100% plant-derived fatty acid raw materials with full Kosher and Halal annual certifications.

Traceability System

Batch-number traceability linking final CoA metrics directly to raw material lot codes, reactor operational data, and QC spectrum analysis.

7. Enterprise Capability & Factory Infrastructure Showcase

JIMPOCHEM CO., LTD was established in 2010 and is headquartered in the Chemical Industry Park of Jinan City, Shandong Province. Integrating research and development, continuous automated production, global sales, and technical consulting services, we specialize in high-end fine chemicals and cosmetic raw materials. Our core team comprises industry experts with over 16 years of hands-on experience, providing tailored technical guidance, formula optimization, and custom synthesis solutions.

8. Comprehensive Technical FAQ (Q&A)

Q1: What is the primary functional difference between Sodium Octanoate and Caprylic Acid?
Caprylic acid (C8H16O2) is a water-insoluble liquid fatty acid, whereas Sodium Octanoate (CAS 1984-06-1) is its sodium salt form. Sodium octanoate is a solid crystalline powder that readily dissolves in aqueous buffers, making it ideal for biopharmaceutical formulations, serum-free culture media, and aqueous personal care products requiring precise ionic strength control without organic solvent co-solvents.
Q2: How does Sodium Octanoate stabilize Human Serum Albumin (HSA) during thermal pasteurization?
Sodium octanoate molecules bind reversibly to specific hydrophobic binding pockets on the albumin structure. This binding increases the thermal denaturation threshold of HSA, maintaining its native tertiary structure during pasteurization at 60°C for 10 hours—a step mandated by regulatory agencies to ensure viral inactivation without triggering protein aggregation or precipitation.
Q3: What endotoxin controls are in place for pharmaceutical-grade batches?
Our bioprocess-grade Sodium Octanoate is manufactured in Class 100,000 cleanrooms using pyrogen-free water and carbon-bed depyrogenation. Every pharmaceutical batch is tested via kinetic chromogenic LAL assays to ensure endotoxin levels remain consistently below 0.10 EU/mg (with ultra-pure custom lots achievable <0.01 EU/mg).
Q4: Can JIMPOCHEM provide custom particle size distributions (PSD)?
Yes. We utilize advanced fluid-bed jet milling and granulation systems to offer custom particle sizes ranging from fine powder (80–200 mesh) for fast dissolution to low-dust micro-granules designed for automated powder handling in high-throughput manufacturing plants.
Q5: What are the recommended storage conditions and shelf life?
Sodium octanoate is hygroscopic. It should be stored in original sealed containers with double PE liners in a dry, cool, well-ventilated area away from strong oxidizing agents. Under recommended conditions (15°C–25°C), the shelf life is 24 months from the date of manufacture.
Q6: What sample quantities are available for lab validation and trial testing?
We supply complimentary 100g to 500g analytical samples accompanied by a lot-specific Certificate of Analysis (CoA), MSDS, and specification sheets. Samples are dispatched worldwide via express air delivery within 24 to 48 hours.
Q7: Is your Sodium Caprylate suitable for natural/green cosmetic formulations?
Yes. Our cosmetic-grade sodium caprylate is derived from 100% plant-based fatty acid feedstocks (palm kernel/coconut oil), free from animal-derived additives, synthetic preservatives, or heavy metal contaminants, making it fully compliant with COSMOS and ISO 16128 natural index standards.
Q8: How does JIMPOCHEM handle regulatory change control for global buyers?
As an ISO-certified manufacturer, JIMPOCHEM operates under formal Change Control Management protocols. Any change in raw material vendor, critical synthesis equipment, or process parameters triggers a minimum 6-month advance written notification to contract partners along with complete re-validation dossiers.

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